#module-RksYVOOh924aQ{padding-top:1vw;padding-bottom:1vw;background-color:rgba(255, 255, 255, 1);}

In the year 2024, TBK Company had the privilege of partnering with a prestigious American firm, resulting in a landmark collaboration. This partnership entailed a substantial order of 500 units of the 288M iPhone screen heating machines and 150 IC grinding machines. The deal was noteworthy not only for its volume but also for the quality assurance process that it involved and the resounding acceptance these machines found in the competitive US market.


Throughout the collaboration, the American company sent a team of experts to personally conduct comprehensive evaluations of TBK Company's machinery. Each unit underwent stringent testing, reflecting the impeccable design and flawless functionality that TBK Company is known for.


The feedback from the American company was overwhelmingly positive. The professionals were notably impressed by the custom-tailored solutions and the technical proficiency shown by TBK Company's team. This cooperation between TBK Company and the American corporation is more than a transaction; it's a flourishing relationship built on mutual trust, technological prowess, and a commitment to excellence.



#unit-aOuKlqZbGLlmO0l{padding-top:0vw;}#unit-aOuKlqZbGLlmO0l [ce-data-type="inner"]{flex-direction:column;}#unit-aOuKlqZbGLlmO0l .ce-image{--image-effect:1;}#unit-aOuKlqZbGLlmO0l [ce-data-type="title"]{display:none;}@media(max-width:767px){#unit-aOuKlqZbGLlmO0l{padding-top:5vw;}}












产品图片1~1

















产品打包图~1







#unit-T3wKfWuq3Kmtx01{padding-top:0vw;}#unit-T3wKfWuq3Kmtx01 [ce-data-type="inner"]{flex-direction:column;}#unit-T3wKfWuq3Kmtx01 .ce-image{--image-effect:1;}#unit-T3wKfWuq3Kmtx01 [ce-data-type="title"]{display:none;}@media(max-width:767px){#unit-T3wKfWuq3Kmtx01{padding-top:5vw;}}












车间打包图3~1

















车间打包图~1

















车间打包图2~1

1. Difference in working principleThe laser welding machine uses high-energy laser pulses to locally heat the material in a small range. The energy radiated by the laser diffuses into the material through heat conduction, so as to melt the material and form a specific molten pool.


The ultrasonic welding machine uses an ultrasonic generator to convert a current of 50 / 60Hz into electric energy of 15, 20, 30 or 40KHz. The converted high-frequency electric energy is again converted into mechanical motion of the same frequency by the transducer, and then the mechanical motion is transmitted to the welding joint through a group of horn devices that can change the amplitude. The welding joint transmits the received vibration energy to the joint part of the workpiece to be welded, and in this area, the vibration energy is converted into heat energy by friction, so as to melt the plastic.
2. Respective advantagesUltrasonic welding machine has the advantages of high speed, energy saving, high fusion strength, good conductivity, no spark, near cold machining, etc. It adopts electronic program control, high power, high efficiency, automatic control, easy operation, built-in electronic protection circuit, safe use, stable and reliable operation. The weldment has the characteristics of firm welding surface, high strength, subjective and environmental protection.Laser welding machine is a new welding method, which is mainly used for the welding of thin-walled materials and precision parts. It can realize spot welding, butt welding, lap welding, seal welding, etc. It has high width ratio, small welding width, small heat affected zone, small deformation, fast welding speed and smooth and beautiful welding. Treatment or simple treatment is required after welding, with high welding quality, no pores, accurate control, small focus, high positioning accuracy and easy automation.
3. Applicable products
Ultrasonic metal welder is suitable for welding thin products. It can be used for the welding of the same metal, and can also be used for single point and multi-point short strip welding of thin non-ferrous metals (such as copper, silver, aluminum and nickel). It can be widely used for welding of various shapes, such as the connector of fuse type lithium battery. Ultrasonic metal welding machine is used for similar welding of metals, and can carry out single point and multi-point short strip welding for fine and thin materials of copper, silver, aluminum and nickel non-ferrous metals. It can be widely used for welding of fuse links, lugs of lithium batteries and other shapes.


Ultrasonic welding machineUltrasonic welding machine can be divided into automatic welding machine, semi-automatic ultrasonic welding machine and manual welding machine according to the automation level. For modern enterprises, the higher the automation level, the more conducive to the enterprise assembly line production. Therefore, the use of automatic welding machine is a trend in the future.Laser welding machine
Laser welding machine, also known as laser welding machine and laser welding machine, is a machine for laser material processing. According to its working mode, it is divided into laser mold welding machine, automatic laser welding machine, laser spot welding machine and optical fiber transmission laser welding machine. Laser welding uses high-energy laser pulse to heat materials locally in small areas, The energy radiated by laser is diffused inside the material through heat transfer, and the material is melted to form a specific molten pool to achieve the purpose of welding.

At present, laser welding equipment is widely used in many fields, such as electronic industry, automobile manufacturing, powder metallurgy and so on, including optical fiber laser welding machine, automatic laser welding machine, stainless steel laser welding machine and so on. However, no matter what kind of laser welding equipment, the structural group is different. What parts does the laser welding equipment consist of?1 LaserLaser is an important part of laser welding equipment, which mainly provides the light energy required for processing. The requirements for the laser are stable, reliable and can operate normally for a long time. For welding, the transverse mode of the laser is required to be low-order mode or fundamental mode, and the output power or output energy can be accurately adjusted according to the processing requirements.


2 Control systemThe main function is to input parameters, display and control parameters in real time, interlock, protect and alarm between programs, etc.3 Optical system
The optical system is used for beam transmission and focusing. During linear transmission, the channel is mainly air. During high-power or high-energy transmission, shielding must be taken to avoid harm to people. Some advanced devices do not output the laser until the laser output shutter is opened. Focusing lens is often used in low-power system, and reflective focusing mirror is generally used in high-power system.Composition of robot laser welding machineWith the development of laser technology, the application of automation equipment is more and more, so the demand of robot laser welding machine is also increasing gradually.
Welding robot is an industrial robot engaged in welding (including cutting and spraying). According to the definition of international organization for Standardization (ISO), industrial robot belongs to standard welding robot. Industrial robot is a multi-purpose, reprogrammable automatic control operator with three or more programmable axes, which is used in the field of industrial automation.Compared with ordinary laser welding machines, shangtuo laser robot laser welding machine has the following advantages:1. Stabilize and improve the welding quality, and can reflect the welding quality in the form of numerical value;
2. Improve labor productivity;3. Improve the labor intensity of workers and work in harmful environment;4. Reduce the requirements for workers' operation technology;


5. It shortens the preparation cycle for product upgrading and reduces the corresponding equipment investment.The basic working principle of the welding robot is teaching reproduction, that is, the user guides the robot and operates it step by step according to the actual task. During the guidance process, the robot automatically remembers the position, attitude, motion parameters and welding parameters of each action taught, and automatically generates a program for continuously executing all operations. Robot laser welding machine is composed of the following parts:1. The robot body is generally a 6-axis joint manipulator driven by servo motor. It is composed of driver, transmission mechanism, manipulator, joint and internal sensor. Its task is to accurately ensure the position, attitude and motion trajectory required by the end of the manipulator (Hummer gun);
2. Robot control cabinet is the nerve center of the robot system, including computer hardware, software and some special circuits, which is responsible for processing all information and controlling all actions in the working process of the robot;3. Welding power supply system, including welding power supply, special welding gun, etc;4. Welding sensor and system safety protection facilities;
5. Welding fixture.

With the rapid development of China's laser welding industry in recent years, we have been influenced by laser welding machines. Laser automatic welding machine welding technology is a comprehensive technology integrating laser technology, welding technology, automation technology, material technology, mechanical manufacturing technology and product design. As an advanced manufacturing equipment, in today's highly automated, laser automatic welding has begun to integrate into various industries.


Different from the traditional welding equipment, the closed-loop control laser welding machine of Shenzhen Zichen laser does not need to use electrodes, and there is no concern of electrode pollution or damage. Because it is not a contact welding process, the loss and deformation of machines and tools can be minimized. In addition, the energy characteristics of the laser beam of the closed-loop control laser welding machine are high, mainly including the wavelength of the laser beam and the power and power density of the beam. In the production of each laser welding machine, the quality requirements are more stringent, so the quality of this laser welding machine will directly affect the stability of the laser beam?
Laser welding machine plays a major role in welding is the laser power density value. This is because there is a critical power density threshold for different materials. Only when the power density value of the laser beam focus exceeds this threshold, can small holes be formed and deep penetration welding be obtained. This is for wavelength 10.6 M CO2 laser beam is of great significance. Because metal materials strongly reflect laser beams of this wavelength.
When the laser beam is the basic mode, the maximum weld depth and depth width ratio can be obtained. The higher the order of the beam mode, the more divergent the energy distribution of the laser beam and the worse the welding quality. The influence of laser beam with different beam focusing characteristic parameter value K on laser welding quality. The larger the beam K value, the worse the quality and the smaller the depth width ratio of weld. The power density of forming small holes in materials is not only related to the average power density, but mainly depends on the maximum power density, which is closely related to the cross-sectional energy distribution.
The relationship between the quality of laser welding equipment and the beam mode characteristics. The beam mode characteristics include the beam quality, beam mode and cross-sectional energy distribution of laser beam. The beam mode determines the energy distribution of the focus, which has an important impact on laser processing. The quality of laser welding machine affects the beam stability. Let's share it here. The laser welding machine has different cross-sectional energy distribution for the focus with certain power and the same radius. Although the average power density is the same, the maximum power density is not the same.fqj

LED lamp is an electroluminescent semiconductor material chip, which can directly convert electricity into light. Use silver glue or white glue to cure it on the support, then connect the chip and circuit board with silver wire or gold wire, seal it with epoxy resin around to protect the internal core wire, and finally install the shell, so the seismic performance of LED lamp is good.


The structure of existing LED lamps is usually that the substrate loaded with LED semiconductor chip is vertically contained in the lamp tube. The semiconductor chip is composed of two parts. One part is p-type semiconductor, in which holes are dominant, and the other end is n-type semiconductor, mainly electrons. But when the two semiconductors are connected, a p-n junction is formed between them. When the current acts on the chip through the wire, the electrons will be pushed to the p region, where the electrons and holes compound, and then emit energy in the form of photons. This is the principle of LED light emission. The wavelength of light, that is, the color of light, is determined by the material forming the p-n junction.
characteristic:1. Energy saving: the energy consumption of white LED is only 1 / 10 of that of incandescent lamp and 1 / 4 of that of energy-saving lamp.2. Longevity: the service life can reach more than 100000 hours, which can be described as "once and for all" for ordinary family lighting.
3. It can work at high speed: if the energy-saving lamp is started or turned off frequently, the filament will turn black and break down quickly, so it is safer.4. Solid state package, belonging to the type of cold light source. Therefore, it is easy to transport and install, and can be installed in any micro and closed equipment, not afraid of vibration.5. LED technology is progressing with each passing day. Its luminous efficiency is making an amazing breakthrough, and the price is also decreasing. An era of white LED entering the family is coming rapidly.
6. Environmental protection, no harmful substances of mercury. The assembly parts of LED bulbs can be easily disassembled and assembled. They can be recycled by others without being recycled by the manufacturer.Solder manufacturing process of LED lamps:


Because the semiconductor chip main control circuit board in the LED lamp is flake, and the annular base strip is circular, it is difficult to locate when welding the main control circuit board and the annular base strip, and there is no corresponding automatic welding equipment. At present, it is manual welding, the labor efficiency is low, and the work efficiency cannot be improved, Even if some special automatic welding equipment can complete solder treatment, the equipment production cost is very high. Therefore, Shenzhen Zichen laser equipment Co., Ltd. has improved the welding process of this product to enable it to realize the purpose of automatic welding after manual loading.
The laser automatic soldering machine for LED light plate includes a laser automatic soldering system, a 4-station rotating workbench, and several fixed fixtures for placing the LED light plate to be soldered. The welding process has the functions of CCD intelligent positioning, digital temperature control, pre welding tin spot welding and post welding detection. Nowadays, the laser soldering machine produced by Zichen is widely used in the automatic welding of LED lamp industry.fqj